One-Stop PCB & PCBA Factory Solutions

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PCB Assembly

Beton Technology provides a one-stop solution for all of your electronics manufacturing service needs, from quick turnaround prototyping to high volume production. We have the ability to identify design and production issues during the prototype stage and resolve them (in consultation with you) before entering series production.

 

We source all parts directly from the original manufacturer or authorized distributors (Mouser, Digikey, Avnet, Future, Verical, Element, RS Components, Arrow Online components, TME, CoreStaff, Rutronik, TTI) to avoid counterfeit parts.

 

In PCB factory turnkey PCB assembly service, we select all components for you according to BOM. If you cannot purchase specific components, our engineers will provide suitable replacement suggestions for you to confirm.

ItemFabrication Capabilities
The assembly number of layers1-48 layers
Assembly PCB board typeRigid PCB (FR-4, Metal Core PCB), Flexible PCB (FPC), Rigid-Flex PCB, Aluminum PCB
Maximum Assembly PCB Size400mm x 1200mm (min 50mm x 50mm)

Component size

±01005(0.4mm * 0.2mm),0201 ,BGA and other high-precision ICs: we can detect BGA components with a Min 0.25mm pitch through X-ray
Board Thickness0.3mm ~4.5mmmm
The whole placement accuracy0.0375mm

Printed Circuit Board Assembly Process

Some steps about PCB Assembly


Preparations before assembly

Preparations before assembly

    Check whether the raw materials such as electronic components are consistent with the BOM list provided by the customer to ensure that the raw materials meet the customer's requirements.

    • DFA check
    • Component incoming inspection

SMT & THT Assembly

SMT & THT Assembly

    The mounting of surface mount components and through-hole components.

    • Solder Paste printing
    • Pick & Place SMD Parts
    • Reflow Soldering
    • Flipping
    • THT Components Placement
    • Wave Soldering
    • AOI/X-Ray Checking
    • Visual Inspection

Inspection and Testing

Inspection and Testing

    We perform functional testing, X-ray and AOI inspection. Strictly control the quality of PCBA shipments

    • ICT Testing
    • Function Testing
    • Final Inspection & Scanning
    • Cleaning and Drying
    • Packaging and Delivery


PCB Assembly Equipment

Automatic printing machine

Automatic printing machine

    • Model: G5
    • Automatic printing machine
    • Repeat positioning accuracy: ±0.01mm
    • Printing accuracy: ±0.025mm
    • Printing cycle: ≤8.5S
Solder Paste Tester

Solder Paste Tester

    • Model: SINIC-TEK
    • Minimum detection element: 01005 (imperial)
    • Degree: XY direction 10um; height=0.37um
    • Repeatability accuracy: height <1um; area/volume 1%
    • Detection speed: 0.35 seconds/FOV
    • Mark point recognition: 0.3 seconds/pcs
    • Maximum detection height: ±450um (±1200um is optional)
SMT Placement Machine

SMT Placement Machine

    • Model: FUJI Mounter NXT3
    • Applicable substrate size: 48*48MM-534*610MM
    • SMD range: 0201
    • Mounting accuracy: 0.038mm, cpk≥1.00
    • Mounting speed: 26000cph
SMT Placement Machine

SMT Placement Machine

    • Model: FUJI AIMEX IIIC
    • Applicable substrate size: 48×48mm-774×710mm
    • SMD range: 0402
    • Mounting accuracy: ±0.025mm Cpk≧1.00
    • Mounting speed: 74000cph
Reflow Soldering Machine

Reflow Soldering Machine

    • Model:Folungwin FL-VP1260
    • Heating length: 2652mm
    • Temperature range: room temperature - 350°C
    •  Number of heating zones: 8 temperature zones and 16 heating zones
    • Number of cooling zones: 2 cooling temperature zones 



SMT Intelligent First Article Detector

SMT Intelligent First Article Detector

    • Model: FAI-600
    • Test signal frequency: 20Hz~300kHz
    • Test accuracy: 0.05%
    • Scanning element: CCD
    • Scanning light source: LED
    • Scanning range: 310mm*410mm
    • Optical resolution: 600-2400dpi 0.01mm/pixel

PCB Assembly Equipment

Solder Paste Inspection (SPI)

Improper solder paste printing results in low product reliability and reduced performance.

Check function:

Reduces defects caused by improper solder paste printing, allowing immediate rework for high-quality solder paste printing. More time will be saved and manufacturing efficiency will be improved, early defects will be avoided to be delayed to the later stage of manufacturing, and costs will be reduced.

Solder Paste Inspection (SPI)
Automated Optical Inspection(AOI)

Automated Optical Inspection(AOI)

We use AOI instead of manual visual inspection to realize online automatic inspection.

Check function:

Missing parts, deviation, short circuit, reverse, side standing, tombstone, reverse white, multiple parts, poor solder joints (less tin, empty solder, no tin, more tin, thin tin and other poor processes)

X-Ray Inspection

The coverage rate of x-ray inspection technology to process defects is as high as 97%, with layering function.

Check Function:

Defects that can be inspected include: virtual soldering, bridging, standing, insufficient solder, air holes, missing components, etc. In particular, X-ray can also inspect hidden solder joints such as BGA and CSP.

X-Ray Inspection
First Article Detector

First Article Detector

To ensure the SMT mass production quality, we will carry out the first article inspection, which can effectively and quickly judge the first board, find out the first board errors, omissions, over-posting, and under-posting materials in time, and take corrective or improvement measures to prevent batch failure.

Function Test(FCT)

The simulated operating environment makes the circuit board work in the design state, so as to obtain the output, and perform a test method to verify the functional state of the circuit board. The normal operation of the equipment indicates that the circuit board is qualifie

Function Test(FCT)

Testing Reports

If the customers need to COC, we supply the following reports free of charge:

Download: SampleCOCof Beton Technology

  • Cross Section Reports
  • First article inspection report
  • Impedance Measurement Report
  • MICROSECTION REPORT
  • SOLDERABILITY TEST REPORT
  • E-T TEST REPORT
  • AOI report or visual inspection report
  • Flying probe or in-circuit testing report
  • Function testing report

Talk to a PCB Manufacturer Expert today

We look forward to working with you side by side, to be a long-term partner whom you can trust.