One-Stop PCB & PCBA Factory Solutions

Phone & Whatsapp 8618124197498

6 Layer Copper Inlay Mixed laminated PCB

2025-03-15

6 Layer Copper Inlay Mixed laminated PCB

The ‌6Layer Copper Inlay Mixed Laminate PCB‌ is engineered for ‌high-frequency, high-reliability electronics‌, combining ‌RO4035B‌ (ceramic-filled high-frequency material) and ‌TU768‌ (low-loss thermoset resin) through hybrid lamination. This achieves exceptional dielectric performance (‌Dk=3.5±0.05 @10GHz‌) and mechanical stability. Key features include ‌copper inlay structures‌, ‌resin-filled vias‌, and ‌precision step slots‌, ideal for complex RF circuits and high-speed digital signal transmission.


Technical Specifications of 6 Layer Copper Inlay Mixed laminated PCB

Parameter

Specifications

Layer structure

6-layer copper inlay hybrid laminate

Substrate combination

RO4035B(Dk=3.5±0.05@10GHz)‌+TU768 mixed material

Minimum via spacing

7Mil (military-grade precision)

Minimum line width/line spacing

7.8mil/5.7mil

Aspect ratio

9.6:1 (high aspect ratio design)

Special process

Resin plugging, controlled depth step groove

Number of lamination

Twice lamination process

Copper layer inlaying technology

Local copper inlay ingstructure

The mainly manufacturing process for 6 Layer Copper Inlay Mixed laminated PCB 

1. Twice lamination: Multiple high-temperature and high-pressure laminations ensure strong bonding between layers and improve overall stability.

2. Resin plugging: High-quality resin plugging technology is used to improve board surface flatness and dielectric properties, and enhance product durability.

3. Local copper inlay: Precisely control the local inlay of the copper layer to effectively optimize thermal management and signal transmission.

4. Deep step groove control: Finely control the step groove processing technology to achieve precise control of complex multi-layer structures.

Application of 6 Layer Copper Inlay Mixed laminated PCB

Ÿ 5G communication equipment

‌High frequency base station antenna‌: supports 28/39GHz Massive MIMO array, standing wave ratio <1.25:1.

‌Millimeter wave front-end module‌: integrated embedded filter and Balun, 40% smaller in size.

Ÿ Smart automotive electronics

77GHz vehicle radar board: passed AEC-Q200 verification, bit error rate <10^-12@28Gbps

Autopilot control unit: copper embedded structure carries 15A high current, temperature rise <35℃ and E-Mobility & automotive.

Ÿ Aerospace system

Satellite TR component: meets MIL-STD-883 radiation resistance requirements, MTBF>100,000hrs.

Airborne radar power supply: passed DO-160G vibration test, resonance point>2000Hz.

What is 6 Layer Copper Inlay Mixed laminated PCB FAQ

‌Q1: How does the copper embedding process improve signal integrity? ‌

A: The copper embedding structure can reduce the impedance of the power layer (≤2mΩ), reduce the loss of the high-speed signal return path, and improve EMI performance.

‌Q2: Does it support small batch customization? ‌

A: It supports 1-50 pieces of rapid prototyping and provides free stacking design and DFM inspection reports.

‌Q3: What is the control accuracy of the step groove depth? ‌

A: It adopts high-precision CNC controlled depth milling technology with a depth tolerance of ±0.1mm, which meets the military-grade assembly requirements.

Why Choose Our 6 Layer Copper Inlay Mixed Laminated PCB?

ü High Performance: The unique combination of RO4035B and TU768 ensures excellent signal integrity and high-frequency performance.

ü Compact and Reliable Design: With an aspect ratio of 9.6:1 and fine trace/space capabilities, this PCB is built for high-density designs without compromising on reliability.

ü Advanced Copper Inlay Technology: Local copper inlay ensures better power distribution and reduced signal losses, improving overall PCB performance.

ü Durability: Resin plugging and precise manufacturing processes ensure long-lasting durability, even under extreme conditions.

Ordering and consultation

If you are interested in our 6-layer copper inlay mixed laminate or need more technical details, please contact us immediately. Our professional sales and technical support team cathy@beton-tech.com will provide you with customized solutions and complete after-sales service to help your project succeed.


Talk to a PCB Manufacturer Expert today

We look forward to working with you side by side, to be a long-term partner whom you can trust.